Engineering and Operations Projects

From a young age, I've always loved taking things apart, seeing how they worked, and putting them back together. While most kids during their preschool and elementary years liked to read comic books or picture books, I instead enjoyed things like How Things Work. And while most kids that age spent much of their time watching Cartoon Network and Nickelodeon, I spent my time watching How its Made on the Science Channel, or YouTube videos on how an air conditioning system works.

As the years went by, I immersed myself in more engineering and design projects. The first real one was when I took apart my mom's 2009 MacBook. I ended up breaking the fan, so the computer can only now work for about 10 minutes at a time, but as engineers say, you learn from your mistakes. By the time I entered middle school and high school, I got involved in more real-world engineering and design projects in robotics, the TV studio, and other after school and summer programs.

Additionally, throughout high school and college, I discovered that I really enjoy optimizing operations. Not necessarily through math like in traditional operations research, but by coming up with practical physical or software solutions to improve the way things are done. On my high school robotics team, for example, I spent a lot of time thinking about the inefficiencies of the team and improved them by creating a CAD course to teach people CAD and configuring a WebDAV server to allow us to work on projects anywhere in the world. In college, I became involved in a project to help the largest dining hall transition to reusable dishware by implementing utensil separation and sorting bins in the dish return area. As you can see, it doesn't really matter what it is, as long as I'm working on something that will improve the operations of a team, an organization, or anything.

Below are some of the major engineering and operations projects that I have completed either on teams or by myself.

Morrison Dining Utensil Separation Bins

September 2022 - Present

I saw a huge sustainability problem in many dining halls on Cornell's campus: the utilization of disposable paper dishes and plastic utensils. This was particularly an issue in Morrison Dining, the brand-new largest dining hall on campus, which struggled to utilize reusable dishes and utensils due to understaffing.

However, some of the other dining halls never struggled with this. I wondered: what do they do differently than Morrison? For starters, they're a lot smaller. But I also noticed that their dish return areas were more efficient by having separate bins or chutes where students place utensils. This not only helps separate the utensils from the plates, bowls, and cups, but also takes care of the sorting work.

I wondered: How could something like this be applied to Morrison? I started by gathering a lot of information about the problem. I talked to the manager of Okenshields, a dining hall that had separate utensil chutes, to understand how much it helps them. I also talked to the head chef at Morrison to understand their struggles and took a trip to their dish room. I learned that the issues spanned much more than separating utensils — for example, the dish room is underground, requiring a lot of time and effort just to bring dirty items downstairs and clean items back upstairs for distribution.

However, I still really wanted to try to help by solving the utensil problem. I assembled a team from the Residential Sustainability Leaders club and went to work on designing the first prototype! My first idea consisted of placing bins on the moving carousels themselves. It was really fun to come up with this idea; we made many drawings, weighed utensils and other items, talked to some other managers, and discussed ideas in the Student Assembly Dining Committee meetings. We made a presentation and I pitched the idea to the general manager of Morrison and the director of Cornell Dining. They liked the idea, but said that it might not be feasible once Morrison returned to fully reusable dishware (due to space constraints in both the dish drop and dish room).

While this was a little discouraging, it didn't stop me from thinking of additional ideas. I spent a lot of time over winter break and during the beginning of the Spring 2023 semester thinking of additional ideas, and after lots of iterations, I came up with the idea of simply having bins underneath the carousels. With this system, students would place utensils in the bins and staff would bring the bins to the upper-level dish room for washing. The Morrison GM liked the idea, and while it took a lot of effort to implement it because it was low on their priorities, with enough convincing and influence, I made it happen!

At first, I was really worried that the bins would be unsuccessful. It appeared that students were not following the sorting properly, the labels would fall off, and sometimes the bins would become really full. However, after a little while, improvements were made and the system started to work great.

Overall, the system was a big success at Morrison. It reduces the number of items placed on the dish carousel and helps staff wash utensils quicker, which helps the small number of staff they have. Most importantly, since its implementation, this system has helped Morrison switch to reusable dishware, preventing tens of thousands of disposable items from entering the landfills each day! Additionally, according to dishwashing staff, the system has made working conditions safer by significantly reducing the amount of utensils falling from the dish return onto the staff in the dish room below.

We also implemented similar utensil separation systems in Bethe and Becker Dining Halls, which has helped both operate more efficiently. A different dining hall, North Star, also adopted similar bins!

At the end of the Fall 2023 semester, I got my hands dirty (literally) and worked in the Morrison dish room for two shifts. I learned so much more about their struggles and have been thinking of additional ways to help. Unfortunately, most of the improvements will require large investments in renovating the place, but perhaps I can run a cost-benefit analysis to convince them to do so. In the meantime, I will focus on improving the usage of the bins through better labeling, signage, and education.

Overall, this has been a super interesting project in so many facets, and I am glad that I became involved!

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  • Bins in North Star
  • Bins in Bethe
  • Chutes in Becker
  • Me very excited to see fully reusable dishes in Morrison for the FA23 Semester!
  • The drawing of the idea implemented
  • Drawing of the original idea
  • Drawing of the original idea
  • A new idea
  • One of my old ideas
  • One of my old ideas
  • One of my old ideas
  • An idea with cups
  • An idea with cups

Robotics CAD/Design

January 2018 - June 2021

Here are some of the major mechanisms I have either primarily designed or worked closely with other teammates to design for my robotics team.

The top slideshow contains many of my CAD designs. These may look simple, but in reality they take tons of careful design, planning, and testing before they make it onto the final robot.

The bottom slideshow contains pictures of some of these designs on the final robot. Though I was involved in CAD more than the fabrication of my designs, I have also done some of the fabrication well.

Update 9/27/21: I miss roboticssssss

The Videowall

July 2018 - August 2021

Ahhh yes. The Videowall.

This started in the summer going into 10th grade. It was my first summer job, and I was really excited to work at the Great Neck Public Schools TV Studio since it has really shaped who I am as a person.

One day, these two huge boxes just arrived. And the next thing I knew, I was working with those two huge Samsung Digital Signage monitors for the next couple weeks.

The plan was to hang them up on the middle school hallway to play content across both screens. But even more so, the challenge was getting them to sync with each other so a movie could move across both screens, or be half-and-half, or any combination of fractions. Not only that, but we wanted to schedule content to play at certain times. So it was my job how to figure out how to get all this to work.

I thought it would be easy. But oh boy, far from easy it was. After hanging the monitors, I realized that I would need to connect to them within the school's network. Turns out, the school blocks all such connections. So away on the phone with IT I went.

Next was installing the software for the monitors — MagicInfo. This took DAYS to do, since I needed to install Bootcamp on a few Macs before I finally found one that would work (there were no PCs there and MagicInfo is only a PC app). Then, after installing, I realized I had installed the wrong version. Uninstalling and reinstalling did the trick.

After a week or so figuring all that out, it was time to figure out how to connect the screens to each other. We had numerous other firewall issues with this, and soon a licensing issue with the monitors as well, so I found myself on the phone with Samsung for hours for a few days straight. Finally though, everything was working! I then taught the other members of the TV studio how to actually work the thing.

School had started, and things went really well with the monitors…Until just a month later when the monitors disconnected. Back to the studio I went, calling Samsung again, and realized that I needed to update the software once more.

It was good for the year, but then broke again by the start of next summer. It didn't matter, because the studio had ordered TWO MORE huge monitors for me to add to the other two!! The installation wasn't hard, but it was extremely hard to actually make them sync. Hours on the phone with Samsung, another software update, another licensing issue later, and finally things were working again.

But it didn't stop there. Numerous issues happened again when the school changed their firewall system. Now I needed to work with IT again to make it work, which ended up breaking other stuff meaning I had to do a full uninstall and reinstall AGAIN!

Since then, it's been great, thankfully. Honestly, the software and hardware is pretty bad, but it did make for some very fun tinkering around. It was cool to learn all about undertaking such a project — one which looks simple but ends up having many issues.

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The Synology Server

December 2017 - Present

I still remember the moment it happened. I was just about to get into the shower when I happened to look at the "Accessories" page on Apple's website and saw something called a Network Attached Storage. Intrigued at the new thing I had never seen before, I looked into it some more and realized that this was something useful for me.

Up until then, I stored all my files on external hard drives. If I wanted to access something on another computer, I would have to close my work on one, unplug the hard drive, plug it into the other computer, and then resume work. This was a nightmare, and I soon realized that a NAS would be able to solve this problem for me.

So I went to work researching. After days of research, I came across a YouTube video from Lon.TV reviewing the WD My Cloud NAS product. I thought it was pretty cool and also not too expensive so I went ahead and bought one.

I initially liked it a lot, and found it quite useful. Yet, I soon began to come up with an idea: wouldn't it be nice to use this server for my robotics team to store our CAD files? Given that we couldn't work on them from home, I thought this was a brilliant idea.

So I loaded up the WD My Cloud app on the school computers to allow connection to my device, aannndddd...I needed an administrator to install.

I realized that wasn't going to work. After contacting the head of technology for the district to grant me permission and being denied, I looked for another way.

I remembered that in one of Lon.TV's videos he compared the WD My Cloud to something called a Synology NAS. He kept saying that the Synology was his favorite and that it had better features. So I went back to his channel to look for Synology videos, and sure enough, there were plenty.

Upon watching one of them, I discovered a feature called WebDAV. After some research, I realized that you could connect to this directly within the Windows file explorer and would be perfect for use at school since it would mean I wouldn't need to get admin permissions to install something.

But before I jumped ship from WD to Synology, I wanted to test the WebDAV capability out first. I went ahead and bought myself a little Apple AirPort Express wireless router and hooked it up to an old iMac that I configured macOS Server on (thanks to Todd Olthoff's videos on YouTube for helping me out with this). After days of getting that to work, I went to school for the moment of truth…and WebDAV worked!

So immediately I transferred everything on my WD to an external hard drive and set out to return it. Luckily I had bought it on Amazon during the period where they were giving extended return windows due to the holidays, so I just barely made it within 3 months by the end of February. After the return was successful, I bought my Synology DS 218j.

Setting it up wasn't too bad, and when I finally saw all the features it had, I realized why Lon had liked this so much. You could just do so much with it, from hosting a website to even hosting a chat room.

But here's where the hard part came — setting it up. This took weeks, and in those weeks I spent hours each day learning about domain names, SSL, HTTP protocols, DNS records, DDNS, port forwarding, IP Addresses, and so much more. But finally, in the end, I was able to connect server.reidf.net:8080 to WebDAV and get it to work on the school computers. The CAD server was finally working, and it was instantly a huge help for our team. We still use it to this day! I also began to use it for other things like hosting some websites as well as general NAS storage.

Overall, this whole experience was very challenging at times but also super fun, and I learned a lot just from doing it. There were countless problems I ran into along the way, but ultimately, it works great. It's been about six years since I did this from when I'm editing this now (1/21/24), and I couldn't be happier with it. I've also helped two of my friends set up Synologys of their very own!

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